How an Automated Sorting System Can Optimize Logistics Operations
It’s no surprise that the use of warehouse automation has been growing at a rapid pace. This is because of the continued growth of e-commerce and the challenges faced by organizations to keep up with the demands of an ever-changing global marketplace. E-commerce has had a huge impact on the logistics industry and consumers seek greater value, choice, and convenience when they order products online. As customer expectations rise, organizations need to keep up with their demands to succeed. Bringing logistics automation into the picture enables organizations to meet these expectations. Here’s what you need to know about the benefits of automated sorting systems, and why you should include it as part of your logistics services.
Reduces Labour Cost
In the warehousing industry, there are typically a variety of similar tasks that need to be performed hundreds and thousands of times each day. By using automated sorters to replace some of these tasks, the labour hours necessary for operations can be reduced. This advantage is especially effective in today’s competitive labour market, where availability of workers is becoming a greater issue each year. The demands placed on operations are growing too quickly for warehouse workers to keep up, and there is a greater expectation for warehouses to do more in less time as time goes on. Automated sorters can handle time-consuming tasks that have a high risk of error, to help businesses keep up with the growing demands.
Complete Organizational Control
Automation allows businesses to control all the variables that affect their operations, and give them better control over possible future scenarios. Information control deals with knowing the exact number of orders filled per day, how many should have been filled, and how many were supplied on the same date in the past. If the results are disappointing, the organization will gain insights and notifications to demand an improvement.
Automated sorters help achieve over two times higher process efficiency without needing to expand storage space or workforce. The highest potential for these systems is seen in the picking process. The sorter uses a pick-by-light system where the list of products is replaced by a digital display of signal diodes. It suggests the actions that should be performed, and minimizes the risk of errors. Specifically, in regard to the picking process, speed is improved through the sorters. It enables order picking in parts to prepare a concrete batch that is quickly sent to the receiver.
When humans are in charge of the sorting process, errors can happen. Hand sorting can introduce errors and problems that can be avoided with the use of automated sorting systems. Issues like misrouted packages, or incorrect order picking can affect delivery times and customer satisfaction which are vital to your success as a business. By replacing manual labour with automated technology, you can get twice as much work done and reduce virtually all the risks of human error. These systems are capable of classifying over 300 boxes per minute with a single unit, and larger amounts with multiple units. When it comes to serving customers that demand high order quantities, these products can be delivered without error.
Improves Workplace Safety
People make mistakes, but this goes beyond damaging products or getting an order wrong. Safety in the workplace can mean the difference between a safe environment and a dangerous one. When workers get tired or distracted, accidents can happen, and these can cost the companies money and reputation. Broken products cannot be sold, and damaged equipment needs to be replaced. The worst accidents can lead to reportable injuries or even death! When employees are trying to keep up with high operational demands, these risks increase even more. By inviting automated systems into your operations, you can remove human error and many associated risks to save money and improve workplace safety. Automated sorting systems can handle hazardous substances, work in extreme temperatures, move heavy products, and operate in a controlled, organized manner even at top speeds.
Automation allows for better traceability, so customers can keep track of where their packages are. Data can be collected to give customers a timeline for when they can expect their order to arrive, all from one location. Without the risks of human error, automation decreases the requests about missing packages.
How Lean Supply Solutions Can Help You
As e-commerce develops and becomes more convenient for consumers, they have the ability to choose the delivery process for their orders. They make these choices based on affordability, reliability, and trackability. In order for these features to be affordable, businesses need to consider how efficiently they can manage their product movement. To be reliable, you need data. To be trackable, you need to share the data with your supply chain partners. This leaves businesses with the challenge of improving their operations to be better than their competitors.
Without the right support, your business can fall behind, and your consumers will be unsatisfied. To get the most from features like automated sorting, you will need a third-party logistics partner that has the right technology available to you.
Lean Supply Solutions provides supply chain management using automation and robust technology, and we make ourselves aware of the rising trends to help our clients succeed. We commit to being aware of our clients’ operational challenges and help them get the most out of their processes. We can offer consistent, accurate, and quality results by striving to ensure that the right products are provided to the right customers at the right time, while saving you money, and we can help you track and understand your metrics better. To learn more about our logistics company, or to ask any questions, contact us today.